SuperbMelt induction furnace (SPB-HMF) for 50-250kg metal melting
The SuperbMelt Induction Furnace is an electric furnace that melts metal using induction heating. It works by creating a magnetic field that induces eddy currents in the metal, causing it to heat up and melt.
SuperbMelt This type of furnace (50-250kg) is commonly used in the jewelry foundry industry for melting and casting all types of metals, including precious metals such as gold, silver and platinum, and other non-ferrous metals such as copper, brass and aluminium.
SuperbMelt is an induction furnace manufacturer offering a range of models to meet different melting needs from small scale to large scale production.
Power Supply Parameter of Induction Metal Melting Furnace
|MAX input power||15KW||25KW||35KW||45KW||70KW||90KW||110KW||160KW|
|MAX input current||23A||36A||51A||68A||105A||135A||168A||240A|
|Input voltage||Three-phase 340V ~420V 50/60Hz|
|Requirement of cooling water||Hydraulic pressure||≥0.2Mpa||≥0.3Mpa|
|Temperature of water||≤45℃|
Melting Capacity Parameter of Tilting Metal Melting Furnace
|Model||Fe, ss||Cu, Au, Ag||Al, Al-alloy||Model||Fe, ss||Cu, Au, Ag||Al, Al-alloy|
|Remark: Above melting capacity sheet for general reference; Melting duration: When the crucible is hot,20~30min./workload; When the crucible is cold(first melt),40~50min./ workload.|
Adopt hydraulic tilting type furnace to realize the pouring of metal liquid, stability and safety.
what is Induction Melting？
Using an induction furnace with a non-contact heating technique, induction melting is the process of melting metal.
The method relies on the electromagnetic induction principle, in which a coil of copper wires is subjected to an alternating current (AC), which induces a magnetic field.
The metal then experiences eddy currents due to the magnetic field, which causes heat to be produced and causes the metal to melt.
Metals such as iron, steel, copper, brass, and aluminum among others are melted using this method.
It is frequently employed in commercial settings including foundries, steel mills, and metal fabrication plants.
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The melting point of precious metals in induction casting furnace
|Metal||Melting Point (°C)||Melting Furnace Model|
|Gold||1,064||1-2kg Desktop Gold Melting Furnace|
|Silver||961.8||3-5kg Gold Melting Furnace|
|Platinum||1,768||1-4kg Platinum Melting Furnace|
|Palladium||1,554||10kg Tilting Gold Melting Furnace|
|Rhodium||1,966||20-30kg Tilting Melting Furnace|
|Iron||1,538||Chain Tilting Melting Furnace|
|Copper||1,085||Multi Tilting Melting Furnace|
About induction furnace FAQ
An electromagnetic field is used by an induction furnace to generate heat and melt metal. A copper wire coil within the furnace is kept cold by water, and when an alternating current is run through it, it produces a magnetic field. The magnetic field subsequently produces electrical currents within a metal item that has been put inside the coil. The metal melts as a result of the heat produced by these currents. A variety of metals may be melted in the furnace, which can be adjusted for temperature and other factors. Several sectors, including metalworking, foundries, and manufacturing, employ induction furnaces.
Get a smelting furnace: You may buy one or build one using a steel drum and a few other components.
Get your supplies ready. To melt down the gold, you will need to get gold ore or scrap gold. Ensure that it is clean and impure-free. To assist remove contaminants from the gold, you will also need flux.
Set up your smelting furnace: To set up and test-drive your smelting furnace, go to the setup instructions that came with it.
Materials to be added to the furnace: Using a crucible or tongs, add the gold and flux to the furnace. Make sure the furnace is not overloaded.
Start the smelting procedure by turning on the furnace and letting it warm up. The impurities will melt and separate from the gold as it starts to melt.
Impurities should be eliminated: After the gold has melted, impurities should be removed using a skimmer or tongs.
Pour the molten gold into a mold to cool and solidify. After the impurities have been eliminated, gently pour the molten gold into the mold.
Local jewelers: Given that they frequently utilize gold to make jewelry, many neighborhood jewelers provide services for melting and purifying gold.
Companies that specialize in the smelting and refining of gold include a large number of refineries. Typically, these businesses will purchase your gold at market value, melt it down, and purify it for future sale.
Many online gold buyers are available to purchase your gold and melt it down for resale. But it’s crucial to do your homework and pick a reliable buyer.
Working with a precious metals trader is something you might want to do if you have a significant amount of gold to melt down or sell. These dealers often acquire gold in bulk, melt it down, and then sell it.
Smelting at home: In order to smelt gold at home, you must purchase a small smelting furnace and take precautions before smelting.
Cupellation is a time-honored technique for separating silver from other alloying metals. Silver is extracted from the other metals in the alloy by heating it in a special furnace and separating it as lead oxide.
Chemical precipitation: This process separates silver from other metals through chemical processes. Adding salt, for instance, can cause silver chloride to precipitate out of a silver solution, leaving behind other metals.
In the electrowinning process, silver is separated from other metals in a solution using an electric current. The silver ions in the solution travel toward the cathode, where they are deposited, as a result of an electric current flowing through a cell having an anode and a cathode.
Leaching with cyanide is a technique for separating silver from other metals in an ore. The ore is reduced to a fine powder and combined with a sodium cyanide solution. Silver is dissolved by the cyanide and may then be extracted from the other metals.
The first stage in designing the coin is to come up with a design, which can be done by an artist or a graphic designer.
Making a master die: After the design has been decided upon, a master die is made by utilizing a specialized machine to engrave the design onto a piece of metal.
Making a working die: A working die is formed by stamping an impression onto a softer piece of metal with the master die.
The working die is then used to stamp the image onto a blank silver coin, which is usually composed of an alloy of silver to increase durability.
Finishing the coin: To improve its beauty and prevent tarnishing, the coin may be polished, plated, or given other finishes after it has been struck.
The melting point of platinum is about 3214 degrees Fahrenheit or 1768 degrees Celsius.
There are crucial things that you must take into account if you want to invest in the best melting furnace. To help you stay on the correct path as you work on developing and establishing your business, we’ve included some of them below.
based on Gold Capacity
You must keep capacity in mind if you want to get the best electric induction furnace. For instance, there are melting devices designed to melt 5 kg, 10 kg, 30 kg, and even 500 kg of metal. It is crucial that you consider the size of output you are considering while making this choice.
However, it is advised that you take into account choosing an induction furnace with a large capacity if you intend to conduct a large-scale production. You can make due with one with a lesser capacity if you don’t anticipate producing a lot. It is also true to say that the majority of goldsmiths favor utilizing the tiny gold smelter because of the extra benefits it offers.
Depending on the business model of the consumer
We suggest that small-scale gold miners, goldsmiths, and jewelry stores think about employing the micro gold melting equipment. It has several other benefits in addition to its compact size. It may quickly melt gold. However, with improved chain tilting and melting furnace, you could achieve that if you need something that can withstand heavy application. We at SuperbMelt advise that you think about employing a hydraulic tilting melting furnace if you have more than 50 kg of gold that has to be melted. You can still use a motor tilting melting furnace if you don’t like it.
As a businessperson, it’s crucial that you stick to your spending plan. Make sure you have control over the money entering and leaving your company. Therefore, as you search for the best electric induction machine, begin by creating a realistic budget. You may determine what the company can afford at any one time using your budget. There are many different kinds of melting machines, but how effective and simple they are to use depends greatly on their price. It is not a good idea to purchase anything that your company might not require, though. As an illustration, consider a costly and power-intensive item.
Think about durability
In order to save as an investor, you must consider the long-term costs or expenses your company may face in order to survive. For instance, if your company wants to purchase a new induction melting furnace, it must be a durable one. This shouldn’t imply a trade-off between price and quality. Despite the fact that both aspects are equally significant, one is more significant. By purchasing a machine that will last long enough, we are hoping to prevent the company from having to spend additional money in the future. It is essential to invest a little extra money on an induction furnace to avoid taxing the company with frequent problems that cost money to address.
Only if a machine is simple to operate will it benefit the business. For instance, it is crucial to select an electric induction furnace that offers superior services and is easy for people to operate. Although we at Superbmelt tend to concentrate on cutting-edge technology, we also make sure that all of our products have user-friendly features. This is due to the learning curve’s potential length, which might take some time. Production need to be taking place rather than instruction on how to use a certain equipment. For this reason, our firm makes every effort to exclusively produce equipment that are straightforward enough to satisfy current demands without being overly complex.
The Company’s reputation
There are several businesses nowadays that advertise that their induction machines are the finest for melting and smelting gold and other ferrous and non-ferrous metals. Otherwise, the majority of them are not worth your money in terms of reputation. Some companies produce subpar machines that won’t satisfy your needs. A wise businessman would only purchase goods from reliable vendors like SuperbMel. They put their products through thorough testing before releasing them into the market to make sure they adhere to all industry standards needed by contemporary consumers. Visit a specific company’s official website and read the evaluations written by its current and former clients to determine whether or not it is a good business.To discover more about SuperbMelt, you may follow the same steps.
Space Available for Work
It’s crucial that you get an induction furnace that complements the characteristics of your workstation. There is a strong likelihood that you have infinite room if you are a big gold miner. Therefore, you are free to make an investment in a sizable machine that will quickly produce refined gold. On the other hand, there aren’t many places for melting or smelting at modest jewelry stores. They should only try to concentrate their efforts in these situations on purchasing compactly constructed induction furnaces. These remain incredibly dependable while not being overly space-demanding. Before you get in touch with your preferred manufacturing company, consider this crucial factor.
The best induction melting furnace producers will always provide you goods that are very practical and unlikely to malfunction. However, since every machine will eventually malfunction, repairs shouldn’t be too challenging. Unfortunately, not all manufacturers can live up to these expectations. This illustrates why you should use caution while choosing a vendor. Easy-to-repair induction machines that are also reasonably priced are good induction machines. Keep in mind that if your machine requires regular maintenance, it won’t be generating any income for you.