Large Granulating Machine
Introduction of Large Granulating Machine
The Large Granulating Machine can efficiently cast 30-200 kilograms of gold, silver, platinum, and rhodium metal feedstock into pellets within 8 minutes.
This machine is capable of using quartz or graphite crucibles for metal pellet casting, which allows it to melt metals with higher melting points, such as platinum and rhodium. The machine provides a fast and efficient solution for industries that require large-scale production of metal pellets.
How Does Large Granulating Machine Work?
Through a regulated process that includes heating the metal to its molten condition, the Large Granulating Machine melts metal feedstock and casts it into pellets. This is how it works:
- Metal Heating: Using high-temperature induction or other heating techniques, the machine first melts the metal feedstock, such as gold, silver, platinum, or rhodium.
- Melting: The molten metal is then transferred into a crucible, usually composed of graphite or quartz, which can tolerate temperatures as high as 2600°C. This is particularly important for metals like rhodium and platinum.
- Casting is the process of forming metal pellets or grains by pouring the liquid metal into molds. The cast metal cools and forms into homogeneous pellets thanks to the molds.
- Rapid cooling causes the molten metal to solidify into uniformly solid pellets or granules. To guarantee that the pellets maintain the appropriate form and properties, the cooling period is carefully regulated.
- Output: The solidified metal pellets are taken out of the molds after they have cooled and are ready for further processing, such shape or refining, in the next phases of manufacturing.
- This method makes it possible to produce metal pellets on a big scale, which is very effective and perfect for companies that need a lot of high-purity metal granules.
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Details of Large Granulating Machine
Features & Benefits
- Fast granulation speed with continuous feeding capability.
- Separate water tank for granulation forming, convenient for material retrieval.
- Utilizes an efficient and energy-saving heating system with water-electric separation, ensuring a lifespan of over 10 years.
- Easy operation with one-key start, suitable for operation by ordinary workers.
- Core components use international brands, such as Schneider switches and German Infineon IGBT, ensuring stable equipment operation.
Parameters
| Model number | SPB- |
| Power source | 3 phase 380V, 50/60Hz |
| Power | 25-160 kw/Adjustable |
| Applicable metal | Gold, Silver, Copper,Platinum, Palladium, and their alloys |
| Melting time | 8 minutes |
| Max capacity | 30-200kg |
| Max temperature | 2600℃ |
| Cooling method | Water cooling |
| Granulation method | Graining by self-weight |
| Crucible type | Common to quartz and graphite |
Application
- Metal Recycling: To treat and recycle metal scrap, recycling plants make considerable use of metal granulators. Larger metal objects can be effectively broken down into tiny grains by them, enabling further processing.
- Scrap Yards: To make handling and shipping of metal scraps easier, scrap yards frequently use metal granulators to decrease the size of the pieces. In order to prepare materials for recycling, this technique is essential.
- Foundries: Metal granulators are used in foundries to treat waste metal and produce granules that may be melted down and utilized in molding and casting procedures.
- industrial: When metal wastes or damaged metal products need to be broken down into smaller bits for recycling or reuse, metal granulators are used in a variety of industrial industries.
- Metal Fabrication: By dissolving surplus or unused metal resources into granules that may be recycled or used again, granulators in metal fabrication companies help control waste.
- automobile Industry: To help recycle precious metals, metal granulators are used in the automobile industry to treat metal scraps, end-of-life cars, and metal components.
- Electronics Recycling: Metal granulators are used in the recycling of electronic waste, or “e-waste,” which is the process of disassembling metal parts from old electronic equipment into granules that may be processed further.
- Building and Demolition: Metal granulators help in the recycling of metals from various sources by processing metal components from trash generated during construction and demolition.Energy Sector: Metal granulators are used in the energy sector to
- process metal components, guaranteeing effective management of metal waste produced during the manufacture and upkeep of equipment connected to energy.
- Environmental Remediation: Metal granulators can be used to process and decrease the size of metal-laden materials in circumstances where metal-contaminated locations need to be remedied.
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