Aluminium Powder Making Machine
Introduction of Aluminium Powder Making Machine
The SuperbMelt Aluminum Powder Making Machine is an advanced equipment designed to produce high-quality metal powders, including aluminum powder, using a two-step process of vacuum melting and high-pressure water atomization.
Main Features:
- Vacuum Melting Process: The machine uses a vacuum environment to melt metals such as aluminum, platinum, palladium, gold, silver, copper and alloys. This ensures that the metal is not contaminated during processing, which is essential to maintain the purity of the final powder.
- High-pressure Water Atomization: After the metal is melted, it is atomized into fine, consistent particles using high-pressure water. This method ensures uniform particle size and improves the quality of the powder.
- Production Capacity: The SuperbMelt Aluminum Powder Making Machine can produce 2 to 50 kg of metal powder in one cycle, which is very suitable for small-scale and large-scale production needs.
- Particle Size Range: The machine produces metal powders with a particle size range from 50 mesh to 200 mesh, which can flexibly meet different application requirements.
- Consistency and Precision: The advanced technology of this machine ensures that the powder produced maintains a high level of consistency and precision, thereby improving the yield and quality of metal powder.
The SuperbMelt Aluminum Powder Making Machine is ideal for industries that require high purity metal powders for applications such as electronics, 3D printing, automotive, aerospace and more. Its ability to efficiently and accurately produce metal powders with minimal waste makes it an essential tool for businesses looking to scale up production while maintaining high quality standards.
How Aluminium Powder Making Machine Works？
The Aluminium Powder Making Machine works through a two-step process that makes it fast, efficient, and perfect for producing high-quality metal powders.
1. Vacuum Melting:
- First, the machine heats up the metal (like aluminum, platinum, palladium, gold, silver, copper, or alloys) in a vacuum. This helps avoid any contamination or oxidation, keeping the metal pure and ready for the next step.
- Once the metal is melted, it’s ready for the atomization process.
2. High-Pressure Water Atomization:
- Next, the molten metal is quickly cooled using high-pressure water. This cools the metal into tiny droplets, forming a fine powder.
- The water jet breaks the molten metal into small, consistent particles. This way, you get a uniform powder that’s perfect for various uses.
- The size of the powder can be adjusted, usually between 50 and 200 mesh, depending on what’s needed.
3. Production and Results:
- The machine can produce between 2 and 50 kilograms of metal powder in one go, so it works for both small and large batches.
- The end result is high-quality, uniform metal powder that’s ready to be used in industries like 3D printing, aerospace, electronics, and more.
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Details of Aluminium Powder Making Machine
Features & Benefits
Features:
- Energy-saving and environmentally friendly: The high-pressure water atomization method is more energy-efficient and environmentally friendly compared to traditional methods, reducing energy consumption and environmental pollution.
- Precision and controllability: This method allows for the adjustment of process parameters to achieve precise control over powder particle size, ensuring that the produced powder meets specific requirements.
- High production efficiency: High-pressure water spray can rapidly cool molten metal into powder, enhancing production efficiency, suitable for large-scale production needs.
- Widely applicable: Applicable to various metals, including platinum, palladium, gold, alloys, silver, copper, demonstrating good versatility.
Advantages:
- High uniformity of powder: High-pressure water atomization produces metal powders with a uniform particle distribution and consistent particle size.
- Low production cost: It saves energy costs, and the preparation process does not require the addition of other chemicals, reducing production costs.
- Adjustable particle size: By adjusting process parameters and nozzle shape, the method allows for the adjustable particle size of metal powders.
- Environmentally friendly and pollution-free: Compared to some traditional metallurgical methods, the high-pressure water atomization process has no emission of chemical pollutants, making it environmentally friendly.
Parameters
| Model number | SPB-VPM2
 |
SPB-VPM6
 |
SPB-VPM50
 |
| Power source | Single phase 380V, 50/60Hz | Single phase 380V, 50/60Hz | Single phase 380V, 50/60Hz |
| Power | 15 kw | 25 kw | 50kw |
| Applicable metal | Gold, silver, copper, alloys, platinum and other metals | Gold, silver, copper, alloys, platinum and other metals | Gold, silver, copper, alloys, platinum and other metals |
| Melting time | 15 minutes | 25 minutes | 20 minutes |
| Max capacity | 2kgGold | 6kgGold | 50kgGold |
| Max temperature | 2600℃ | 2600℃ | 2600℃ |
| Milling method | High pressure water atomization | High pressure water atomization | High pressure water atomization |
| Dimension | 1500*1300*2100mm | 1500*1200*2120mm | * |
| Weight | 400 kg | 500kg | 680kg |
Application
- Metallurgical industry: used to produce various metal powders, including gold, silver, copper, platinum, palladium, etc. These metal powders can be used in jewelry manufacturing, electronics industry, aerospace and other fields.
- Electronic industry: used to produce metal powder with good conductivity and uniform particles, suitable for the manufacture of electronic components such as electronic solder and conductive paste.
- Aerospace industry: Because high-pressure water atomization can produce metal powder with uniform particle distribution and consistent particle size, it is widely used in the aerospace industry, including the manufacturing of aerospace components.
- Medical industry: used to produce biocompatible metal powder, suitable for manufacturing artificial joints, dental implants and other medical devices.
- Materials Science Research: As an effective metal powder preparation method, it is widely used in materials science research to produce metal powders with specific properties.
- Advanced manufacturing: In advanced manufacturing fields such as 3D printing and rapid prototyping, high-pressure water atomization is crucial to provide high-quality metal powder as raw materials
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