500 ton Hydraulic Press
Superbmelt 500 ton hydraulic press machine is used in every metal processing and forming operations such as embossing, forging, blanking, punching, moulding, etc. The 500 ton hydraulic pressing machine is automated and has the capacity of pressing 500 tons of metals. The press makes use of any hydraulic that makes it easy to control the pressure and speed of stamping. Superbmelt hydraulic press machine is multifunctional in addressing a wide variety of metal forming technologies. This is why it is used in industries like aerospace, automotive, thermoplastic, carbon fiber moulding and so on.
Even though the 500 ton press machine is simplistic in its design, it performs high quality and efficient operations for metal productions. Compared to mechanical presses, it is quiet and safe in operation due to the inbuilt overload protection. In terms of operating the press machine, it is easy due to the automated features. Contact Superbmelt for your 500 ton press machine.
|Max. system pressure||Mpa||25||25|
|Max. stroke of working table||mm||150||150|
|Height of movable working table||mm||1185||850|
|Upward speed of movable working table||mm/s||80||215|
|Returning speed of movable table||mm||80||200|
|Movable working table size||L-R||mm||710||600|
Why SuperbMelt 500 ton Hydraulic Press
Any Question About SuperbMelt 500 ton Hydraulic Press
FAQ Guide of Hydraulic Press
1. How Should I determine what hydraulic press I need for my application?
Despite being simple in nature, 500 ton hydraulic press has a wide range of applications. It can be used in a vast range of industries.
First, it can be used to compact food and other consumables. Compressed food products are normally packed with the help of hydraulic press. Many cheese and meat products would not be available without the hydraulic press. Even powered makeup and pills and usually made using hydraulic press.
The machine can also be used to make various appliances. 500 ton Hydraulic press is normally used to make appliances and other electronic parts such of those of refrigerators.. Laundry machines, dishwashers, and microwaves all require the use of 500 ton hydraulic press.
The 500 ton hydraulic press machine also comes in handy in the production of some electrical parts. These parts are always used in things like electrical applications Eve switches and housings stations are usually created using hydraulic press.
The other areas that require hydraulic press include building aircraft, military application, and many more.
To pick the right tonnage, you should consider what you want to use the 500 ton hydraulic press for, You also need to be aware of the amount of products or items you’re trying to press. Applications that use metals or irons will always require higher tonnage compared to the ones that require the use of liquids.
2. How does a 500 ton hydraulic press machine work?
The machine primarily functions by generating a huge compressive force. It does that via a hydraulic cylinder. However, there’re quite some processes involved to ensure that the system functions properly. For instance, to work perfectly, the system greatly relies on Pascal’s principle. It can’t generate the required amount of force needed to get the job done.
What all this means that one amount of force applied in one area is equally distributed to a different area. The entire force gets transferred through a compressible fluid. Note that the compressible fluid is the reason the machine is known as the 500 ton hydraulic press machine. We must not forget that there are many types of hydraulic fluids that can be used to make the system work effectively. It’s all about finding the right resources in the market.
3. Do you provide customized solutions?
From our company, you can access amazing customized solutions that’ll meet the needs of your customers and the company alike. However, you should provide clear details about your intended application.
With the information, we can come up with the best designs for your processes. We can incorporate unique features to your system to make your company stand out from the crowd. The things we can comfortably handle are related to metal forging, coin minting production, metal cutting, and many other applications in the automotive industry.
4. How much pressure should the 500 ton hydraulic press have?
While this is an important question, it might not have a single answer. That’s because there’re a lot of factors to be considered when answering this question. For instance, suppose the pressure gauge indicates 1000 PSI, the 1000 tons per square inch goes to 10 square inches. Also, suppose each square inch of the entire surface area applies a thousand pounds of force, then the 10 inches will apply a total of 10,000 tons of pressure.
It’s worth noting that you can decide on the amount of force you want based on the application of your choice. Suppose you intend to work on coins, it’s possible to go for a hydraulic press that can work effectively, and it should also let you control the amount of pressure exerted on the materials being worked on. Fortunately, this is something you can get from Superbmelt, provided you get in touch with us.
5. How many types of hydraulic press machines are there?
If you search the market, you’ll notice that there’re many types of hydraulic presses. You can only choose one type of hydraulic press based on the project at hand. They include; H-frame hydraulic presses, C-frame hydraulic presses, universal hydraulic presses, vertical hydraulic presses, horizontal hydraulic presses. When picking the right hydraulic presses to use, you should understand that they come in different sizes. You also need to pick your ideal machine based on the source of power you have available.
6. What makes hydraulic presses popular in industrial production?
It’s true that hydraulic press machines are quite trendy these days. But that’s the case because of some technical reasons in various production setups. Also, the machines are designed to ensure that the users enjoy high levels of dependability, efficiency, and durability. Today, each company wants to invest in machines that they can use for lengthy durations without paying high maintenance fees and the cost of operations.
Thankfully, they have been able to achieve all that with the help of hydraulic press machines. They’re more of a once-in-a-lifetime investment, which means companies can save a lot of money in the long run by maximizing profits. Thus, the reason this machine is popular is that its durable, efficient, and dependable. If something is highly dependable, it means you can entrust the success of your industrial production to it.
7. Between the hydraulic press machine and mechanical press machine, which is better?
The most direct answer to that question is that the hydraulic press machine is way better than the mechanical press one. This can be because of the manner in which the machine functions. Note that the hydraulic system makes use of the Pascal principle, which is one of the best things in the industry. The hydraulic system is also great since it comes with the latest technology to provide you with the most pleasant user experience.
Other than that, you can enjoy so many features that you cannot find from the mechanical press machine, such as more comfort, better control, less maintenance cost, flexibility, reliability, and improved precision. Did you know that you have the best chance to save more money if you invest in a hydraulic press machine? The mechanical one might also not be good when you don’t want to pollute the surrounding environment.
8. Is the hydraulic press machine more energy efficient?
Before you invest in a machine, you should find out whether it’s energy-efficient. That’s because you don’t want to end up accumulating losses due to high operation costs. Thankfully, with this machine, you can easily forget about encouraging material waste. As such, you should feel free to invest in one from Superbmelt.
Noting feels better than knowing that your raw materials and other inputs will be used economically without having you burdened financially. We have also seen that the material leverages an automatic process, which also means your materials will be utilized perfectly. That’s because all your shapes and sizes will be created as per your requirements. The 500 ton hydraulic press relies on compressible liquid that distributes force to the entire system. As such, you can be certain that your application will be complete without extra power bills on your end.
9. What kind of experience does Superbmelt have building hydraulic press solutions?
Today, before working with any company, you want to make sure that they have enough experience in the market. Superbmelt has been in the market for more than ten years serving clients in different parts of the world. We have created a good reputation in the industry, which is why we have managed to maintain the best clients.
Through experience, we have gathered the right knowledge and skills to meet the expectations of our customers. Thus, when you choose to engage with us, you can be sure of a premium customer experience. Our experienced, trained staff will work closely with you to find the best ways to give you the best 500 ton hydraulic press machines. Suppose, you’re unable to pick customized 500 ton hydraulic press systems on your own, we are here to ease the tension for you.
At the time, we have completed configuration of various product lines, such as moulding punching, metal forming operations, and on the list goes. That means you can count on us for a plethora of applications.
10. What types of controls come with Superbmelt hydraulic press?
The hydraulic systems come in a vast range of models. For instance, the standard models come with manual controls. However, is you’re someone who prefers digital interfaces, then you can go for the ones that come with touchscreens. Note that the digital design ones also come with additional features that will benefit you in a number of ways.
For instance, our machine ensures that you get the best ability to shift from limit switches to a linear transducer. That means the controls also give you the luxury of ram movements. The other good thing with our hydraulic press machines is that you can easily control speed and tonnage. In that case, you can be sure that your rivals in the market will not be able to beat you.
11. What type of power will Superbmelt machine require?
If you get our 500 ton hydraulic press systems, you should be ready to run it on a 3 phase power, 208/230/460 volt. Note that you might face some problems with the machine, unless you leverage the right power. The good thing with our company is that we can always meet your requirements.
In that case, you can place special power requests, and our team will be more than willing to honor that. We can also provide the smallest custom presses known as the W6A, and they are available with 115v single phase power. For the best experience with our machines, you must be sure to only use the amount of power recommended by our experts. If you choose the one that works with 3 phase power, then that has to be maintained at all times.
12. What types of applications can be achieved with Superbmelt machines?
At the time of writing this piece, we have more than enough machines to supply to the market. That means our machines are already working in a wide range of industries globally. They also serve a plethora of applications. Let’s look at some of them, but you should know that this is not a comprehensive list of industries and applications; deep draw, compaction, assembly, stamping, forming, press fitting, embossing, coining, trimming, perforating, and press fitting. As we keep existing in the industry, we discover the best ways to touch various industries.
13. What are the different types of hydraulic presses offered by Superbmelt?
From Superbmelt, you can get a wide range of hydraulic press machines, and you can choose based on your application. However, it’s worth noting that the hydraulic press machines are customized to meet your specific needs. At the time, the available press categories include C-Frame Presses, Bench Presses, and 4-Post Presses.
It’s important to note that all hydraulic bench presses come in smaller sizes, which also means they have smaller tonnage. As such, you can use them by bench-top mounting, as their name depicts. From us, you can get two types of hydraulic bench presses; the W6A series, and the M5P series.
C-Press hydraulic presses, on the other hand, can also be called gap frame presses. They come with very unique frame styles that make them stand out from the crowd. From the name, due to the nature of the frame, there’s a ‘C’ formed around the bolster plate. With this type of hydraulic press, you can deliver a very high force while maintaining a tiny area of contact. Thus, they’re basically meant for applications that need lower tonnages and smaller bed sizes.
Lastly, we have the 4-Post hydraulic press, which can also be referred to as the 4-column press. The good thing with this one is that it can be designed to accommodate a wide range of sizes. The press is also ideal for applications that need high levels of rigidity, as well as precise bed-to-ram parallelism.
14. How safe is hydraulic press in industrial production?
Note that while hydraulic press is safe, there’re things you can do to prevent possible risks from taking place. Some users have reported issues related to flying debris, overheating, and some damaged parts. The 500 ton hydraulic press might also encounter some oil leaks, and loss of significant amount of pressure. But you can be sure that our products come with the right safety installation to prevent accidents from happening in the workplace.
From us, you can get the most reliable and fitting device to make use of. To get a perfect custom build, you should be aware of the number of locks you need, the cylinder information, unlock pressure. Also, you should know the necessary length of machine lock to use. Our machines also have the best cushioning. It’s not good to go for a machine without any cushioning since they’re prone to accidents.
Our machine also comes with power rating to ensure that you only use the required amount of power. Before we give you the machine, we’ll test it to confirm that it only leverages safe processes.
15. How durable is the 500 ton hydraulic press?
If you choose to purchase our products, you can be sure that it will serve for a long time, due to the material used to make the casing. The metallic parts don’t catch stains, so they won’t wear out before serving you enough.
Since the machine doesn’t overheat easily, it can withstand the popular destructive elements. Our engineers advice that you can extend the life of your press by maintaining it and changing the compressible liquid in case it gets corrupt, or the quality goes down.
Would you like to know how durable our hydraulic machines are? The machines come with parts that you can easily maintain, and in case of any damage, you can repair the parts without spending too much money. Also, the overall durability of the machines depends on how you handle them.
For instance, you can extend the lifespan of your hydraulic press machine by lubricating all the moving parts. Note that you might as well let the machine rest and conduct some maintenance services to detect any potential issues before they run out of hand. If you take good care of the hydraulic press, you can use it for more than ten years without experiencing any major complications.
16. What is the difference between hydraulic press and power press?
Power press and 500 ton hydraulic press rely on different principles to get the work done, and that’s the main area of difference. Hydraulic press, for instance, uses Pascal’s principle, while power press, on the other hand, uses the principle of converting the circular motion into linear motion.
Though both machine scan help you achieve the bottom line, they have their pros and cons. At the time, the main advantage of hydraulic press is that it’s environmentally friendly. It’s very easy to use and doesn’t require a lot of power to operate. The reverse is true when it comes to power press. If you’re looking to have the best experience, we suggest investing in 500 ton hydraulic press, especially the ones crafted by Superbmelt.
17. Does Superbmelt provide automated solutions?
The most direct and accurate response to that question is a resounding yes. You can easily get in touch through a website, share with us the details regarding the project at hand, and we will get you the exact machine you want. The good news is that they’re all automated, so you can rest assured that your project won’t be messed up. Even today, we’re working on getting better as time goes by. That means integrating the latest technologies into our systems. Would you like to shop with us today, the automated solutions are available, and we can customize them further just for you.
18. How do I choose a 500 ton hydraulic press?
You don’t have to think too hard about it. You can simply choose the best 500 ton hydraulic press by considering some of the most important factors. For example, you want to understand the type of application and needs at hand. If you want to get work done much faster, and you need some heavy weight for the best pressure, then you can go for the right machine for that. The good thing is that you can count on us for professional assistance.
You also want to consider the amount of money you’re looking to invest in the machine, the rate of energy consumption, cost of maintenance, and technical know-how required to operate the machine of your choice. We have already mentioned above that even if you can’t choose the best machine on your own, we can ask you some questions to help you pick the best system based on the project at hand.
19. What if we face a problem in the workmanship after the installation?
Suppose you purchase a product from Suiperbmelt, you finish the installation process, but you end up running into trouble, be sure to get in touch with us immediately. You can visit our page and collect the contact information there. Also, you can organize a video call with our team, and we will give you the necessary assistance. Suppose the problem s technical, and you’re close to one our location, feel free to pay us a visit and our team of experts will accord you the necessary assistance.
20. What does Superbmelt engineers offer?
Note that you can count on our team for many things. First of all, we can sell you the best 500 500 ton hydraulic press systems you can ever find on the market. Aside from that, as a company, we can provide you with technical solutions so that you have the best experience using our products. In case you run into trouble, our engineers will help you solve it in the most professional manner possible. Our engineers can also customize the systems to suit the best of your needs.