Induction Casting Furnace
SuperbMelt Professional Jewelry Induction Casting Furnace
SuperbMelt Induction Casting Furnace is specifically designed for jewelry manufacturers. This furnace is not only capable of melting gold and silver, but it can also melt platinum!
Equipped with a tilting function, this casting furnace ensures both safe operation and the ability to melt 4-12 kilograms of precious metals like gold, silver, and platinum in just 2-4 minutes.
Utilizing advanced IGBT induction technology, it provides an efficient solution for gold smelting. Over time, it has gained the trust of operators and business owners due to its exceptional performance.
| Model number | SPB-TB2 | SPB-TB4 | SPB-TB5 |
| Power source | Three phase 380V, 50/60Hz | Three phase 380V, 50/60Hz | Three phase 380V, 50/60Hz |
| Power | 15 kw | 15 kw | 15 kw |
| Applicable metal | Platinum, palladium, gold, silver, steel, copper and their alloys | Platinum, palladium, gold, silver, steel, copper and their alloys | Gold, silver, steel, copper and their alloys |
| Max capacity | 2kg platinum | 4kg platinum | 12kg gold / 6kg silver |
| Melting time | 2 minutes | 3 minutes | 5 minutes |
| Max temperature | 2800℃ | 2800℃ | 1800℃ |
| Dimension | 740*500*1360mm | 740*500*1360mm | 740*500*1360mm |
| Weight | 95 kg | 100 kg | 95 kg |
| Heating technology | IGBT Induction heating | IGBT Induction heating | IGBT Induction heating |
| Water pump | Equipped | Equipped | Equipped |
| Cooling way | Water cooling | Water cooling | Water cooling |
Precise Temperature Control: Jewelry casting requires extremely precise temperature control to ensure that the cast jewelry has high quality and perfect details. Induction casting furnaces provide this precision, allowing operators to easily adjust and maintain the desired melting temperature.
- Rapid Heating: Jewelry casting typically involves small batches of metal, and induction casting furnaces can quickly heat the metal to the required temperature, thereby improving production efficiency.
- Safe Operation: Induction casting furnaces are often designed with safety features such as remote electric hydraulic tilting, which ensures that accidents do not occur during operation and protects operators.
- Suitable for Various Precious Metals: Induction casting furnaces are not only suitable for casting gold and silver but also for casting precious metals like platinum, making them versatile jewelry casting equipment.
- Clean and Environmentally Friendly: Compared to other traditional casting methods, induction casting furnaces are a relatively clean process because they do not involve open flames or fuel combustion, reducing the emission of harmful gases.
- High-Quality Castings: Induction casting furnaces can ensure that the metal is evenly heated during the casting process, resulting in high-quality, intricate cast jewelry.
In summary, induction casting furnaces offer precise temperature control, rapid heating, safe operation, versatility, and the production of high-quality castings, making them an ideal choice for jewelry manufacturers and enabling the creation of exquisite jewelry pieces.
Why SuperbMelt Induction Casting Furnace
Any Question About SuperbMelt Induction Furnace For Casting
SuperbMelt Jewelry Induction Casting Furnace Guide
Jewellery casting furnaces are essential to the process of making jewellery. Precious metals like gold, silver, and platinum are melted in these specialised furnaces before being cast into different jewellery elements and patterns.
The Role of Jewelry Casting Furnaces
- Melting Precious Metals: Melting precious metals is the main purpose of jewellery casting furnaces. The ability to quickly and effectively melt materials like gold, silver, and platinum gives jewellers the freedom to deal with these priceless metals while they are liquid.
- Metals can be cast into a variety of jewellery components, including rings, pendants, earrings, and more, using the furnace after they have been melted. The foundation for creating elaborate and unique jewellery pieces is the casting process.
- Jewellery casting furnaces are essential for producing complicated and finely detailed jewellery designs. They provide jewellers the freedom to design elaborate patterns and complex moulds, enabling them to produce one-of-a-kind, artistic jewellery.
- Keeping Material Purity: During the melting and casting processes, these furnaces are made to keep the purity of precious metals. The regulated atmosphere of the furnace is crucial for assuring material purity since contaminants or impurities can impact the quality and value of the finished jewellery piece.
- Temperature Control: Jewellers may set and maintain accurate melting and casting temperatures using jewellery casting furnaces, which provide fine temperature control. For the production of high-quality jewellery with the appropriate qualities, this level of control is essential.
- Customization: Jewellers can alter jewellery pieces using casting furnaces to accommodate consumer preferences. These furnaces offer the adaptability to satisfy customer expectations, whether it’s a special design or personalised engraving.
- Efficiency: Jewellery casting furnaces are made with efficiency in mind, allowing jewellers to finish the casting process fast and precisely. Reduced manufacturing times and higher productivity are both a result of this efficiency.
- Safety: These furnaces have safety precautions built into them to shield jewellers from any risks related to working with hot, molten metal. These features could include temperature monitoring systems, barrier protection, and remote controls.
About Induction Jewelry Casting Furnaces FAQ
- 1. What is the difference between an arc furnace and an induction furnace?
- 2. What is the induction furnace?
- 3. What are the two types of induction furnace?
- 4. What is an Induction Jewelry Casting Furnace?
- 5. How does an Induction Jewelry Casting Furnace work?
- 6. What types of jewelry components can be made using these furnaces?
- 7. Are these furnaces suitable for small-scale jewelry businesses?
- 8. Are these furnaces safe to use?
- 9. Can these furnaces handle different types of precious metals?
- 10. Can jewelry designs be customized using these furnaces?
1. What is the difference between an arc furnace and an induction furnace?
An arc furnace and an induction furnace are both types of electric furnaces used for various industrial applications, including metal melting and heat treatment. However, they operate on different principles and have distinct characteristics.
2. What is the induction furnace?
An induction furnace is an electrical furnace used for melting metals, heating materials, and performing various heat treatment processes. It operates on the principle of electromagnetic induction, which involves the generation of heat through the interaction of electromagnetic fields and electric currents.
3. What are the two types of induction furnace?
There are two main types of induction furnaces: coreless induction furnaces and channel induction furnaces. These two types are differentiated based on their design and application. Here’s an overview of each type:
- Coreless Induction Furnace:
Design: Coreless induction furnaces have a cylindrical or crucible-shaped design. They don’t have a solid core or lining in the furnace chamber. Instead, they rely on the electromagnetic field generated by the induction coil to heat the material within the crucible.
Application: Coreless induction furnaces are typically used for melting and holding molten metal, particularly in foundries and metal casting applications. They are suitable for a wide range of metals and alloys, including steel, iron, copper, and non-ferrous metals.
Advantages: They offer efficient and uniform heating, making them ideal for metal melting. They are versatile and can handle various batch sizes.
- Channel Induction Furnace:
Design: Channel induction furnaces have a different design from coreless furnaces. They have a refractory-lined channel or trough shape where the material to be heated flows continuously through the channel. The induction coil surrounds the channel or trough.
Application: Channel induction furnaces are primarily used for continuous processes, such as heating and alloying molten metal as it flows through the channel. They are commonly used in applications like continuous casting and continuous heating for rolling mills.
Advantages: They provide continuous and controlled heating for industrial processes that require a steady flow of molten material. They are well-suited for high-production environments.
Both types of induction furnaces offer the benefits of rapid and efficient heating, precise temperature control, and a clean working environment. The choice between coreless and channel induction furnaces depends on the specific requirements of the industrial process and the type of material being processed.
4. What is an Induction Jewelry Casting Furnace?
An Induction Jewelry Casting Furnace is a specialized piece of equipment designed for the jewelry manufacturing industry. It uses electromagnetic induction to melt precious metals like gold, silver, and platinum and cast them into various jewelry components.
5. How does an Induction Jewelry Casting Furnace work?
These furnaces work by generating an alternating magnetic field within a coil. When precious metals are placed in this field, it induces electric currents (eddy currents) within the metals, leading to rapid and controlled melting.
6. What types of jewelry components can be made using these furnaces?
Induction Jewelry Casting Furnaces can be used to create a wide range of jewelry components, including rings, pendants, earrings, bracelets, and more. They are versatile tools for jewelry makers.
7. Are these furnaces suitable for small-scale jewelry businesses?
Yes, these furnaces come in various sizes, including models suitable for small-scale jewelry businesses and artisans. They offer precise control and efficiency, making them accessible for different production scales.
8. Are these furnaces safe to use?
Yes, Induction Jewelry Casting Furnaces are equipped with safety features such as remote controls, protective barriers, and temperature monitoring systems to ensure safe operation for jewelry makers.
9. Can these furnaces handle different types of precious metals?
Yes, these furnaces can melt various precious metals, including gold, silver, and platinum. They are versatile and adaptable to different materials.
10. Can jewelry designs be customized using these furnaces?
Yes, jewelry casting furnaces offer the flexibility to customize jewelry pieces according to design specifications and customer preferences, making them ideal for creating unique and personalized items.
© Copyright 2008-2021 Superb Electromachinery Co., Limited